Product Description
We have All Spare Parts for KOREA,America,German, and Japan Cars, and also series parts for different cars.
High quality products Original, Made in ZheJiang , Made in China Mainland, 6000+ square CZPT warehouse, many parts in stock.
Please feel free to contact and know more.
Informations
| 1.Item Name: | Timing Chain |
| 2.OEM.NO.: | 24321-2B200 |
| 3.Suitable for: | Hyundai CZPT ELANTRA ACCENT SOUL |
| 4. Delivery Time: | Normally Within 1-15 days after deposit or as customers’ requirement, depend on stock |
| 5.Advantages: | 1. Factory direct,Original quality and lower price. 2. Most of the items in stocks,we can send the items to you in a short time. 3. Sincere service,if any problem after you recieved the goods,please contact us freely,the best solution will be offered. |
Detailed Photo
Guest evaluation
| Good feedback from customers is the highest recognition of our products. With the development of made in China, suppliers always describe their products with the best quality, but I think the best products come from the recognition of customers. |
| A good evaluation, across the distance between different countries, to enhance our mutual trust and feelings. Really good cooperation is mutual understanding and tolerance, just like the friendship between China and other countries. |
| I also hope to have an opportunity to cooperate with you. Just like the evaluation given to me by my guests, I believe you will also have a good harvest and profit. |
Related Products
| In order to ensure sufficient demand for guests, we produce all models of chains. What you need to do is to provide us with accurate numbers and pictures. I can make the same chain for you. |
Work Shop
| Our production workshop covers an area of more than 6000 square meters, more than 200 machines and more than 30 kinds of development and testing equipment. And the professional management and production level in ZheJiang –Real original factory in China |
Quality Control
| Each of our chains will undergo strict 100% manual test, machine test and anti rust treatment. Only through strict testing can we do a better quality assurance and let guests trust our products more. |
Customers Endorsements & Exhibition
| Guests from various countries had come to visit my factory and are very satisfied with our production level and chain. They have maintained a good cooperative relationship for many years. We also participate in ZheJiang Frankfurt Auto Parts Exhibition and HangZhou Exhibition and so on.Every time we have new guests and new cooperation. |
Packaging
| As for packaging, we will customize or conventional packaging according to customers’ requirements. P. E bag + (antirust paper )+ box+Carton |
Our Certificate
| Our products have passed ISO 9001 and ISO 14001 certification,and Made-in-China strength factory certification |
FAQ
Q1: How many years are your company in the autoparts industry?
A: The company has been founded for 20 years till now.
Q2: What are your major products?
A: Our main products are all kinds of Transfer Case Chain&Timing Chain
Q3: Where are your company?
A: We are located in HangZhou City,HangZhou City,ZheJiang Province, China.
Q4: Are you a factory or trading company?
A: We are a real factory with export licenses.
Q5: What is the MOQ?
A: Normaly, our MOQ is 100pcs ,but different product may have the different MOQ.
Q6:How about the quality of your sensors?
A: Our products have got the ISO9001 Certification. OEM Standard is also welcome and could be
fulfilled. Every item will be tested before shipment. You are very welcome to visit our factory at your convenience.
Q7:How about the warrenty of your sensors?
A: All of our sensors are with warrenty of 1 year, for some sensors the warrenty could be extented to 2 years.
Q8: What is the payment terms?
A: 30% deposit before production,70% balance before shipment.
Q9: Can your company customize sensors?
A: YES! You are very welcome to customize sensors, but it is strongly recommended to provide samples.
| After-sales Service: | Great |
|---|---|
| Warranty: | 2years |
| Type: | Auto Belt |
| Material: | Steel |
| Certification: | ISO |
| Automatic: | Automatic |
| Customization: |
Available
| Customized Request |
|---|
Advantages and disadvantages of roller chains
If you need to lift heavy objects, you should know how to use a roller chain. Its simple design and simplicity make it ideal for a wide range of applications. This article will discuss the advantages and different types of applications of roller chains. After reading this article, you will be able to choose the type of roller chain that best suits your specific needs. In the next section, we’ll discuss how to deal with it.
Put on
How to measure the wear of a roller chain? There are several methods available, but the most accurate is to use a wear gauge kit. The CZPT Chain Wear Indicator Kit measures chain elongation. Compliant with ANSI and British Standards, this tool is critical to the industry chain and can help you determine when replacement is required. Improper chain maintenance can cause equipment to slip or perform poorly, resulting in unnecessary downtime.
In addition to measuring the elongation of the roller chain, it is also possible to measure the pitch of the rollers. This measurement represents the ANSI #80 standard for roller chains. Vernier calipers can also be used to measure the pitch of chains. This tool is very useful and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can determine if the roller chain needs to be replaced.
The wear resistance of a roller chain can extend its life by 10% or more. However, proper lubrication and general maintenance are essential to ensure the longest lifespan of your chain. The manufacturing process of a roller chain assembly also plays a crucial role in determining its service life. For longer life, you might consider purchasing a heavy-duty series roller chain with thicker side plates and longer pins. If you need greater working load capacity, you can also consider heavy-duty chains.
High-quality components are critical to the longevity of the roller chain. High-quality roller chain components require precise heat treatment processes. The use of proprietary steel allows the company to manufacture more durable drums. The pins are manufactured to tight tolerances and then undergo a centerless grinding process. This process removes any surface defects, resulting in a mirror finish on the pins. The uniformity of this surface finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.
Material
Among the materials used in roller chains, carbon steel and alloy steel are the most common. However, stainless steel is used in food processing equipment and applications that require lubrication. Other materials used for roller chains include nylon and brass. For more information, see the USACE Material Specification Sheet for more information. You can also find information about the performance of a roller chain by its design. But before choosing one of these materials, consider its pros and cons.
Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can operate in extreme temperatures without cracking. Stainless steel is a non-magnetic material that can operate in a temperature range of -200 degrees to +700 degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can withstand a variety of environments and can be used in heavy-duty applications. The MEGA series is the strongest stainless steel roller chain in the world.
Application
As the name suggests, a roller chain has 5 basic components: pins, bushings, rollers, and pin chainplates. These components are precision engineered to ensure optimum performance and durability. Typical applications include drives and conveyor belts. The various components of the roller chain can be customized to specific needs. Read on to learn more about how these parts work together. This article presents the advantages and disadvantages of different types of roller chains and discusses their applications.
A roller chain is a form of chain drive consisting of short cylindrical rollers connected together by side links and gears called sprockets. While these devices are simple, they have some limitations. In most cases, sprockets must be designed with a maximum tensile load on one tooth to prevent premature chain failure. Therefore, these chains are less efficient than belt drives with higher inertia.
Roller chains are usually made of carbon or alloy steel, although stainless steel is often used where food processing machinery and lubrication are problematic. Sometimes, nylon and brass are used. The maximum running speed of the roller chain is important for some applications, but it also provides economic benefits for users and manufacturers. The maximum running speed of a roller chain is usually governed by a wear limit, which can vary by application.
The global roller chain market is expected to grow at a CAGR of over 5.4% over the next six years. The research report covers the competitive landscape and key factors influencing the market. The report also analyzes the growth potential, product utilization, and pricing models of key vendors. It also covers the SWOT analysis of the key players in the industry. The study provides a comprehensive market analysis of all these factors and more. It also highlights key players and their strategies and identifies the fastest growing regions for their products and services.
Maintain
Because rollers are exposed to a variety of environments, including snow, rain, and muddy roads, regular maintenance is required to prevent damage. Because they must encounter these elements frequently, frequent inspections are important to prevent rust and other damage. Also, avoid pouring acidic or alkaline cleaning products on the roller chain. Instead, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has little effect.
For small rollers, the workload during the break-in period should not be too large, otherwise, it will cause overheating. The small drum should also be inspected frequently for any unusual appearance, which may indicate that the system is not functioning properly. In this case, the operation must be suspended. Failure to do so could result in serious injury or a facility fire. Additionally, a properly lubricated roller chain is essential to ensure long-term performance.
The surface of the roller is often rusted and scratched. Over time, these little scars can spread to the drive, damaging it. Also, the chain may not be properly spaced and timed. Therefore, it is very important to check regularly to ensure that the chain is in top condition. When the chain wears to 3% or more, the entire roller chain needs to be replaced. Failure to do so may damage the drive, the roller sprocket, or the entire chain.
Given the chain’s processing environment, lubrication is critical to its performance. If the chain is lubricated, it must be re-lubricated frequently. However, lubricated roller chains are susceptible to contamination, especially in the biomass industry. In these environments, airborne organic particles and debris from the biomass industry can contaminate lubricated roller chains. This is why maintenance is important for lubricating roller chains.
Preloading
The benefits of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, increasing its service life. Preloading is an effective way to achieve this, and a preloading chart can help illustrate the benefits of this process. Chains with little or no preload will stretch significantly during drive start, while chains will stretch rapidly as the surface hardness of the wear parts increases. Additionally, a properly preloaded chain has little or no elongation during the initial start-up of the drive, extending wear life.
Premium manufacturers apply the preload concept during their production phase, aligning all major components at the same time. This approach helps eliminate elongation issues that lead to rapid degradation of the roller chain. If this is not checked, the chain drive will stretch immediately over time. To avoid these problems, it is important to purchase a high-quality preloaded roller chain from a reputable source.
The heat treatment process is an effective way to prevent excessive wear of the roller chain. Heat treatment is a complex process that takes place in a factory during manufacturing. This process helps the rollers maintain high hardness and depth, preventing breakage. When buying a roller chain, make sure that the chain is heat treated and that the chain is manufactured to a high degree of precision. It also ensures that the product can be used for a long time.
In addition to performance benefits, preloading can also reduce initial elongation. A preloaded roller chain will exhibit near linear elongation, whereas a non-preloaded chain will experience rapid elongation. Therefore, they will reach the recommended 3% elongation earlier. Make sure the chain is properly lubricated. Also, consider how the chain is arranged. This is critical for optimal longevity.
editor by CX 2023-04-23
China Industrial Equipment Roller Chain Forging Parts for Conveyor Belt System bush roller chain
Solution Description
DESCRIPTION
| Craft | forging |
| Design | P100-P260 |
| Materials | 40Cr(hardness thirty-37HRC),35CrMo(hardness38-42HRC), 42CrMo(hardness38-42HRC),20CrMnTi(carburization:45-55HRC,Carburized layer0.35-.55mm) |
| Production capacity | 120000 items/thirty day period |
| OEM/ODM | Offered |
| Heat remedy | Mesh belt ongoing operation furnace, stable top quality |
| Tests strategy | Hardness tests,Mechanical functionality tests,Affect check, Magnetic particle inspection |
| Model | P | T | t | h | H | b | d |
| S16 | one hundred | thirty | 15 | 27 | 8 | 16 | 14 |
| Z16 | a hundred | forty | 18 | 35 | twelve | twenty | seventeen |
| S20 | a hundred twenty five | 34 | 16 | 33 | ten | eighteen | seventeen |
| Z20 | one hundred twenty five | 50 | 24 | forty eight | fifteen | 26 | twenty |
| S30 | 142 | 46 | 22 | 49 | 14 | 23.5 | 25 |
| Z30 | 142 | 64 | 28.5 | 50 | eighteen | 30.five | 25 |
| 142N | 142 | 43 | 19 | 50 | twelve.2 | 21 | twenty five |
| YD315 | 142 | sixty | 28 | fifty | 15 | 30 | 25 |
| X3001 | 142 | 35 | 15 | forty | thirteen | seventeen | 18 |
| 3001 | 142 | 50 | 23 | forty | twelve | 25 | 21 |
| G261A 142N | 142 | 43 | 19 | 50 | 13 | 21 | 25 |
| G262A | 142 | 62 | 29 | 51 | sixteen | thirty | twenty five |
| 142STD A-1106 | 142 | forty three | twenty | 52.five | 13 | 21 | 25 |
| 142HVY A-1110 | 142 | 62 | 28.five | 50 | 16 | 30 | twenty five |
| 142X50X19 | 142 | 42 | 18.five | 50 | 13 | 20 | 25 |
| 142X55X29 | 142 | 62 | 28.5 | 55 | 15.5 | thirty | 25 |
| a hundred and fifty | a hundred and fifty | 38 | 18 | forty | ten | 20 | eighteen |
| YD250 | 150 | 38 | eighteen | forty | ten | 19 | 18 twenty |
| S25 | one hundred sixty | forty eight | 23 | 40 | thirteen | 25 | 20 |
| Z25 | a hundred and sixty | 58 | 28 | 55 | 18 | 30 | 25 |
| P160E | one hundred sixty | 43 | 20 | 50 | twelve | 22 | twenty five |
| MS32 | 200 | 42 | 20 | fifty | 12 | 22 | 20 25 |
| MS55 | two hundred | eighty | 35 | 70 | twenty five | 38 | |
| YD310 | 200 | forty three | 20 | forty seven | 12 | 22 | 20 |
| ML40 | 200 | forty eight | 23 | fifty eight | eighteen | twenty five | twenty five |
| NJB640 | 200 | fifty two | 25 | 60 | twenty five | 28 | twenty five |
| 3006 | 200 | sixty five | 30 | 70 | 24 | 33 | |
| MG20 | 200 | 70 | 27 | 70 | twenty | 29 | |
| A-1173 | 142 | forty two | 19.5 | fifty | 13 | 21.3 | twenty five |
| A-1174 | 142 | forty two | 19.five | 50 | thirteen | 21.3 | twenty five |
| A-3634 | 216 | sixty four | 26 | seventy two | twenty | 28.five | 35 |
| P260 | 260 | seventy two | 32 | seventy five | twenty | 34 | 32 |
| X63 | 250 | sixty | 28 | 70 | twenty | thirty | twenty five |
About WXIHU (WEST LAKE) DIS.
Found in 2003,ZheJiang CZPT Precision Casting&Forging Inc. is a producer for building equipment areas such as excavator bucket enamel,bucket adapter,aspect cutter,facet protectorforged pipe clamp
for concrete pump truckdrop solid chain for scraper conveyor.
About Generation Method
we have 400T/1000T/1600T/2500T friction push equipment,a single 1250T horizontal forging and upsetting equipment,and 1 4800T Multidirectional hydraulic forging device for .1KG-50KG forgings.So we can totally make put on elements as customer’s drawing or sample.
About Quality Management
we have a QC team and inspection equipment like
chemical composition analyzer,mechanical home examination device and 3D detector and so forth.
About Additionally
Located in 2571,ZheJiang Plus Import&Export Buying and selling Co.,Ltd. is WXIHU (WEST LAKE) DIS.’s product sales organization who is dependable for overseas trade business.
Why Pick WXIHU (WEST LAKE) DIS.&In addition?
1.we are professional company for 19 a long time experience in our market.
2.we have distinct casting line and forging line for .1KG-2TONS areas.
3.we have passed qualification and good quality evaluation a lot of moments by some well-known business like
ESTI,SUNWARD,ZOOMLION,CASCADE etc.
We are in HangZhou metropolis,ZheJiang province-Hometown of the Three Gorged Dam!
Welcome to pay a visit to our factory and achievement jointly!
FAQ
Q1.Are you a manufacturer or a buying and selling organization?
we are entirely maker of machinery components.
Q2.Can i get samples for examining the top quality?
we can offer free samples,but you need to have to pay the freight.
Q3.What’s your MOQ?
For typical prodcuts,we don’t have MOQ.
For customerized items,we will inform you MOQ dependent on your drawing.
This fall.What’s your shipping time?
it’s about 7-forty five days based on your amount.
Q5.What’s your payment phrases?
QuantityAmount≥5000USD,T/T 30% as deposit,stability prior to shipping.
Q6.Can i go to your manufacturing unit?
we often welcome you to visit our factory.
You can can consider air airplane to SANXIA airport or get higher-pace rail to HangZhou station,
we will decide you up in advance.
Q7.What variety of items do you provide?
We largely produce excavator bucket tooth such as casting tooth and forging tooth
drop solid chain for scraper conveyorforged pipe clamp for concrete pumpnew patented
one particular piece casting bucket&ripperand we can also make .1KG-2TONS components as your drawing or sample.
Q8.How lengthy should we consider a quotation?
Following obtaining comprehensive details,we will quotation you inside 24 hrs.
Q9.How about the high quality?
We can make according to customer’s necessity,these kinds of as chemical composition and mechanical residence.
we are provider for ESTI,SUNWARD,ZOOMLION,these renowned manufacturer and many others.
Q10.How about the guarantee?
we guarantee all our spare parts in opposition to breakage.
if any of these elements crack beneath standard working circumstances we will supply a new part free of charge of demand.
|
US $5 / Piece | |
100 Pieces (Min. Order) |
###
| Condition: | New |
|---|---|
| Certification: | CE, ISO9001 |
| Standard: | ASTM |
| Customized: | Customized |
| Material: | Alloy |
| Application: | Metal Processing Machinery Parts, Metal Forging Machinery |
###
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Craft | forging |
| Model | P100-P260 |
| Material | 40Cr(hardness 30-37HRC),35CrMo(hardness38-42HRC), 42CrMo(hardness38-42HRC),20CrMnTi(carburization:45-55HRC,Carburized layer0.35-0.55mm) |
| Production capacity | 120000 pieces/month |
| OEM/ODM | Available |
| Heat treatment | Mesh belt continuous operation furnace, stable quality |
| Testing method | Hardness testing,Mechanical performance testing,Impact test, Magnetic particle inspection |
###
###
###
###
###
###
| MODEL | P | T | t | h | H | b | d |
| S16 | 100 | 30 | 15 | 27 | 8 | 16 | 14 |
| Z16 | 100 | 40 | 18 | 35 | 12 | 20 | 17 |
| S20 | 125 | 34 | 16 | 33 | 10 | 18 | 17 |
| Z20 | 125 | 50 | 24 | 48 | 15 | 26 | 20 |
| S30 | 142 | 46 | 22 | 49 | 14 | 23.5 | 25 |
| Z30 | 142 | 64 | 28.5 | 50 | 18 | 30.5 | 25 |
| 142N | 142 | 43 | 19 | 50 | 12.2 | 21 | 25 |
| YD315 | 142 | 60 | 28 | 50 | 15 | 30 | 25 |
| X3001 | 142 | 35 | 15 | 40 | 13 | 17 | 18 |
| 3001 | 142 | 50 | 23 | 40 | 12 | 25 | 21 |
| G261A 142N | 142 | 43 | 19 | 50 | 13 | 21 | 25 |
| G262A | 142 | 62 | 29 | 51 | 16 | 30 | 25 |
| 142STD A-1106 | 142 | 43 | 20 | 52.5 | 13 | 21 | 25 |
| 142HVY A-1110 | 142 | 62 | 28.5 | 50 | 16 | 30 | 25 |
| 142X50X19 | 142 | 42 | 18.5 | 50 | 13 | 20 | 25 |
| 142X55X29 | 142 | 62 | 28.5 | 55 | 15.5 | 30 | 25 |
| 150 | 150 | 38 | 18 | 40 | 10 | 20 | 18 |
| YD250 | 150 | 38 | 18 | 40 | 10 | 19 | 18 20 |
| S25 | 160 | 48 | 23 | 40 | 13 | 25 | 20 |
| Z25 | 160 | 58 | 28 | 55 | 18 | 30 | 25 |
| P160E | 160 | 43 | 20 | 50 | 12 | 22 | 25 |
| MS32 | 200 | 42 | 20 | 50 | 12 | 22 | 20 25 |
| MS55 | 200 | 80 | 35 | 70 | 25 | 38 | 28 30 33 35 |
| YD310 | 200 | 43 | 20 | 47 | 12 | 22 | 20 |
| ML40 | 200 | 48 | 23 | 58 | 18 | 25 | 25 |
| NJB640 | 200 | 52 | 25 | 60 | 25 | 28 | 25 |
| 3006 | 200 | 65 | 30 | 70 | 24 | 33 | 28 30 32 |
| MG20 | 200 | 70 | 27 | 70 | 20 | 29 | 28 30 35 |
| A-1173 | 142 | 42 | 19.5 | 50 | 13 | 21.3 | 25 |
| A-1174 | 142 | 42 | 19.5 | 50 | 13 | 21.3 | 25 |
| A-3634 | 216 | 64 | 26 | 72 | 20 | 28.5 | 35 |
| P260 | 260 | 72 | 32 | 75 | 20 | 34 | 32 |
| X63 | 250 | 60 | 28 | 70 | 20 | 30 | 25 |
|
US $5 / Piece | |
100 Pieces (Min. Order) |
###
| Condition: | New |
|---|---|
| Certification: | CE, ISO9001 |
| Standard: | ASTM |
| Customized: | Customized |
| Material: | Alloy |
| Application: | Metal Processing Machinery Parts, Metal Forging Machinery |
###
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Craft | forging |
| Model | P100-P260 |
| Material | 40Cr(hardness 30-37HRC),35CrMo(hardness38-42HRC), 42CrMo(hardness38-42HRC),20CrMnTi(carburization:45-55HRC,Carburized layer0.35-0.55mm) |
| Production capacity | 120000 pieces/month |
| OEM/ODM | Available |
| Heat treatment | Mesh belt continuous operation furnace, stable quality |
| Testing method | Hardness testing,Mechanical performance testing,Impact test, Magnetic particle inspection |
###
###
###
###
###
###
| MODEL | P | T | t | h | H | b | d |
| S16 | 100 | 30 | 15 | 27 | 8 | 16 | 14 |
| Z16 | 100 | 40 | 18 | 35 | 12 | 20 | 17 |
| S20 | 125 | 34 | 16 | 33 | 10 | 18 | 17 |
| Z20 | 125 | 50 | 24 | 48 | 15 | 26 | 20 |
| S30 | 142 | 46 | 22 | 49 | 14 | 23.5 | 25 |
| Z30 | 142 | 64 | 28.5 | 50 | 18 | 30.5 | 25 |
| 142N | 142 | 43 | 19 | 50 | 12.2 | 21 | 25 |
| YD315 | 142 | 60 | 28 | 50 | 15 | 30 | 25 |
| X3001 | 142 | 35 | 15 | 40 | 13 | 17 | 18 |
| 3001 | 142 | 50 | 23 | 40 | 12 | 25 | 21 |
| G261A 142N | 142 | 43 | 19 | 50 | 13 | 21 | 25 |
| G262A | 142 | 62 | 29 | 51 | 16 | 30 | 25 |
| 142STD A-1106 | 142 | 43 | 20 | 52.5 | 13 | 21 | 25 |
| 142HVY A-1110 | 142 | 62 | 28.5 | 50 | 16 | 30 | 25 |
| 142X50X19 | 142 | 42 | 18.5 | 50 | 13 | 20 | 25 |
| 142X55X29 | 142 | 62 | 28.5 | 55 | 15.5 | 30 | 25 |
| 150 | 150 | 38 | 18 | 40 | 10 | 20 | 18 |
| YD250 | 150 | 38 | 18 | 40 | 10 | 19 | 18 20 |
| S25 | 160 | 48 | 23 | 40 | 13 | 25 | 20 |
| Z25 | 160 | 58 | 28 | 55 | 18 | 30 | 25 |
| P160E | 160 | 43 | 20 | 50 | 12 | 22 | 25 |
| MS32 | 200 | 42 | 20 | 50 | 12 | 22 | 20 25 |
| MS55 | 200 | 80 | 35 | 70 | 25 | 38 | 28 30 33 35 |
| YD310 | 200 | 43 | 20 | 47 | 12 | 22 | 20 |
| ML40 | 200 | 48 | 23 | 58 | 18 | 25 | 25 |
| NJB640 | 200 | 52 | 25 | 60 | 25 | 28 | 25 |
| 3006 | 200 | 65 | 30 | 70 | 24 | 33 | 28 30 32 |
| MG20 | 200 | 70 | 27 | 70 | 20 | 29 | 28 30 35 |
| A-1173 | 142 | 42 | 19.5 | 50 | 13 | 21.3 | 25 |
| A-1174 | 142 | 42 | 19.5 | 50 | 13 | 21.3 | 25 |
| A-3634 | 216 | 64 | 26 | 72 | 20 | 28.5 | 35 |
| P260 | 260 | 72 | 32 | 75 | 20 | 34 | 32 |
| X63 | 250 | 60 | 28 | 70 | 20 | 30 | 25 |
Roller Chain Maintenance Tips
There are many things to keep in mind when maintaining a roller chain. The main reasons include friction and external influences. Without proper lubrication and adjustment, such chains will wear prematurely. Here are some tips for keeping your roller chain in top shape. continue reading! This will make your process easier. We will also discuss the cost of the new roller chain. As always, remember to check for loose ends and adjust the chain regularly.
Preloading
Roller chains are designed to accommodate many different types of loads. Sprockets are the main cause of chain wear. Axial and angular misalignment occurs when the sprocket faces are not properly aligned. Both types of misalignment increase stress and wear on the roller chain. They can also negatively affect the drive. Therefore, choosing the right chain is an important consideration.
Preloading helps to eliminate initial elongation and extend service life. The benefits of preloading can be seen in the preloading chart. Significant elongation occurs during drive startup with no or minimal preload. This is due to the surface hardness of the worn parts. On the other hand, a properly preloaded chain shows little elongation during the initial start. Therefore, proper preload can prolong wear life.
Although elongation is a natural phenomenon in any drive, it can be minimized or eliminated with proper maintenance. In addition to regular inspections, you should do a full inspection of your chain after the first hundred hours. This inspection should focus on key life factors such as 3% elongation, how the chain is lubricated, and any other issues that may affect life. A good quality chain should have the longest life and no problems.
There are many different roller chain specifications. A good rule of thumb is to choose chains with at least five links. Then, tighten the chain until a break occurs, and it will tell you what kind of break occurred. Alternatively, you can use a roller chain with the maximum allowable load. As long as the MAL doesn’t exceed that number, it’s still perfectly safe to use it for any application.
lubricating
When it comes to lubrication, there are several different techniques. For example, spray lubrication is a popular method for high-horsepower drives and high-load and fast-moving machines. This method is very effective, but it is expensive, and spraying the chain too far out of the guard can cause leaks. Another common method is brush lubrication. Brush lubrication involves applying a continuous flow of oil to the chain, pushing it into the chain. This lubrication technique reduces the application temperature of the chain. Also, it can extend the life of the chain, depending on the manufacturer’s specifications.
While the lubrication of roller chain couplings varies by application, sprocket hubs should be lubricated monthly to ensure proper sealing. The amount of oil used depends on the rotational speed and the type of roller chain coupling. In general, lubricants used in roller chain couplings should have excellent adhesion, oxidation, and mechanical stability.
Wear-resistant lubricants are recommended. They prevent the rollers from sticking to each other and prevent rusting. These lubricants have low surface tension and are not harmful to metal or O-ring chains. The optimum lubrication method depends on ambient temperature, horsepower, and chain speed. Properly lubricating a roller chain increases the life of the chain and reduces the risk of wear.
Proper lubrication of the roller chain is essential to prevent corrosion and prolong its service life. The oil forms a smooth film on the chain components, reducing metal-to-metal contact and minimizing friction and wear. Additionally, the oil provides a smooth running surface and reduces noise. However, the running-in process of roller chain lubrication cannot be underestimated. When using heavy-duty oils, ensure that the lubricant is compatible with operating and ambient temperatures.
Maintain
To extend the life of your roller chain, you need to carry out regular inspections. First, you should check the T-pin on the link plate at the joint. If they are not connected properly, it can cause the chain to stretch and not maintain proper spacing and timing. Next, you should look for unusual noise, corrosion, and dirt that may indicate wear. If you notice any of these problems, it’s time to replace the chain.
In order to properly maintain a roller chain, both areas of the roller chain must be lubricated with the correct lubricant. Lubricants used should be SAE non-degreased oils. There are several types of lubricants available, but the best one is a petroleum-based oil with a high viscosity. You can also check for signs of wear, such as red or brown discoloration. This means that there is not enough lubrication.
While the life expectancy of a roller chain is unknown, it is important to know how to extend its life and maximize its effectiveness. Improper tension and alignment can shorten its life and place undue stress on the drive system and the chain itself. Incorrect tension can also lead to slippage and increased energy output. Therefore, you should calculate the tension and alignment of the chain during the initial installation. Check and adjust regularly.
Another way to extend the life of your rollers is to thoroughly clean the inside and outside of the rollers. You should also lubricate it frequently to prevent excessive heat buildup. Designed to prevent overheating by limiting the amount of work during break-ins. Additionally, regular inspections will help you catch anomalies early enough to stop operations. Last but not least, regular lubrication will prolong the life of the roller chain.
Cost
Buying a roller chain is a big decision, but initial cost shouldn’t be the only consideration. The cost of the roller chain itself, as well as the running costs, should be considered. Even the lowest-priced chains can be more expensive in the long run. Additionally, maintenance and energy costs may increase. The best roller chain for your business will be the one that best suits your needs. Listed below are some considerations to consider when purchasing a roller chain.
First, what material should you use? Roller chains come in many different materials. Stainless steel is a commonly used material in construction. Materials are selected based on the cost and design of chain horsepower transmission. Various manufacturing processes will determine which material is suitable for your application. Also, the weight of the chain will vary depending on its pitch and the construction technique used. A large part of the cost of a roller chain is on the drive sprocket.
Another consideration is installation cost. Roller chains are commonly used in agricultural and transportation applications, especially for agronomic products. If lubrication is your concern, maintenance-free chains are the best choice. Corrosion-resistant chains are ideal for wet environments. They are sold in boxed lengths, so replacing a longer length requires adding a shorter length. To avoid trouble, use the skateboard to help connect the links.
Another consideration is the overall width. The overall width of an open #40 roller chain may vary but should be at least 10 feet wide. Although it is not the most expensive type of roller chain, it will last longer. Using it correctly will increase its overall longevity, so it’s a good idea to choose it wisely. If your business uses roller chains regularly, the cost reduction is well worth it.
Application
A roller chain consists of a pair of alternating pins and roller links. The pins are pressed into the side panels and hinged to the rollers. Roller chains can be single or multi-strand, connected by a common pin. The multi-strand design provides higher shear strength for demanding power transmission applications. Typical applications for roller chains include conveyors, hoists, and other mechanical equipment.
The horsepower capability of a roller chain is limited by several factors, including pin shock and friction. While research into these factors has placed some limits on the maximum operating speed of the roller chain, practical experience has shown that these systems can be used at higher speeds. Proper lubrication and cooling can increase the durability of these chains. In addition, roller chain applications include:
Drive and conveyor systems are the two main uses of roller chains. During driving operations, wear and elongation are a natural part of the operation. However, lubrication plays a vital role in minimizing wear and shock loads. Therefore, wear is inevitable and special care must be taken to ensure proper lubrication. Additionally, lubrication reduces heat dissipation in the chain.
The materials used to make roller chains vary from one type to another. Stainless steel is common, but nylon or brass are sometimes used. These materials are less expensive and more durable than steel or stainless steel. The best material for the job depends on a variety of factors, including cost, environmental conditions, and design horsepower transmission. For example, the pin bushing contact area is a critical area requiring lubrication. Additionally, some coatings are designed to retard the corrosive effects of water or oil.
editor by czh 2023-01-08
Small made in China – replacement parts – in Phoenix United States Non-Standard Double Row Roller Chain Sprocket with ce certificate top quality low price
We – EPG Team the bigge EPT Chain and agricultural gearbox manufacturing unit in China with 5 various branches. For far more specifics: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828
Solution specification
one.Substance:C 45# metal ,stainless metal or EPT required components.
2.Sprockets can be made in accordance the customer’s drawings
three.Warmth treatment method: Hardening and Tempering, Higher Frequency Quenching, Carburizing Quenching and so on in accordance the needs..
four. Inspection: All products are checked and examined completely during every single functioning procedure and after creation will be reinspected.
About us
HangZhou EPT Sprocket Co., Ltd. is a specialist maker of a variety of sprocket wheels, stainless steel sprocket wheels, non-standard sprocket wheels, huge pitch sprocket wheels, coupling sprocket wheels, spur gears, timing belt wheels, equipment racks, umbrella Gear, worm equipment, shaft, sleeve and EPT transmission parts makers. And in accordance to consumer drawings, samples, measurement processing personalized creation. The business integrates style R & D, manufacturing and revenue. In accordance with strict manufacturing, inspection and good quality standards, the organization has proven a extensive quality program, creation process and ideal quality management. The firm’s sprocket items are of higher high quality, balance and durability.
The business now has 80 sets of various high-precision CNC lathes, equipment hobbing devices, equipment shapers, tempering furnaces, quenching equipment, gantry planers, common milling, sawing equipment, vertical broaching equipment, hydraulic devices and EPT processing equipment, with an yearly creation capability of 2 million items . Carburizing and quenching, nitriding, quenching and EPT heat treatment, surface area blackening, galvanizing, electrophoresis, and so on. At the identical time, it also has substantial-precision testing tools such as: Rockwell hardness tester, Vickers hardness tester, metallographic microscope, graphic measuring instrument, Magnetic particle flaw detectors, and so forth. The items created are extensively utilised in metallurgy, metal, chemical, textile, agricultural equipment, three-dimensional garages, packaging machinery, chemical equipment, pharmaceutical machinery, industrial and mining equipment and EPT industries. The item indicators meet up with the requirements of importing comparable items and are exported to Hong Kong and ZheJiang , Southea EPT Asia, Europe, America, the Middle Ea EPT and EPT regions, and are deeply dependable and praised by clients.
FAQ
Q: Are you trading firm or producer ?
A: We are manufacturing facility.
Q: How lengthy is your delivery time?
A: Normally it is 5-ten days if the products are in inventory. or it is 15-20 days if the products are not in inventory, it is in accordance to amount.
Q: Do you give samples ? is it free of charge or further ?
A: Indeed, we could provide the sample for cost-free cost but do not pay out the co EPT of freight.
Q: What is your phrases of payment ?
A: Payment 30%TT in advance. 70% T/T just before shippment.
Q:What`s the MOQ of your merchandise?
A:1 set,we can also deal with the sample buy. and the big-quantity.
The use of authentic gear manufacturer’s (OEM) part quantities or emblems , e.g. CASE® and John Deere® are for reference functions only and for indicating product use and compatibility. Our organization and the shown substitute components contained herein are not sponsored, approved, or made by the OEM.
Roller made in China – replacement parts – in Kahramanmaras Turkey Chain with Straight Side Plates – C08A-1 with ce certificate top quality low price
We – EPG Group the bigge EPT Chain and agricultural gearbox factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828
Roller Chain With Straight Side Plates – C08A-1
A. Our Services:
1. Any of your kind inquiry about chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.
6. With years of manufacture and promotion experience in global market, brings you profit and great success!
B.Product Description:
C.Company show & Product Process
D. Packaging
| Packaging Details: | Chain+Plastic Bag+ EPT Box+Wooden case+Big Carton+Steel Pallets |
| Delivery Detail: | five weeks |
E. FAQ:
1. Are you manufacturer or trade Company?
We are a factory founded in 1991 with trade team for international service.
2. What terms of payment you usually use?
T/T 30% deposit and 70% again EPT document, Western Union, L/C at sight
3. what is your lead time for your goods?
Normally 45 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 65 days during new year and hot season ( Jan to March).
4. Do you attend any Show?
We attend Hannover show in Germany, N EPT in Austrilia, Canton fair, PTC, in China and many EPT special furniture shows.
5. Do you have any instant chat ?
The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.